Best Way To Cut Aluminum Sheet Metal

Straight cutting compound snips work best for cutting thick or doubled up sheet metal.

Best way to cut aluminum sheet metal.

Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Tin snips are primarily used for cutting thin sheet metal like tin aluminum brass and thin gauge stainless steel. There are two ways to cut round ducts.

Place the fracture line over the edge of a table and bend the overhang slightly downwards. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. This weakens the aluminium and creates a fracture line. First if you want to cut a duct near the middle and use both ends mark and cut the duct before snapping it together.

But the discs wear down quickly cut slowly and shrink in diameter as you use them. Place the sheet metal on top of the workbench and lay out your pattern using a tape measure pencil and straightedge. They don t cut curves well. An angle grinder fitted with an abrasive metal cutting disc works well to cut all kinds of metal including bolts angle iron rebar and even sheet metal.

If your project requires curved cuts make an easy economical and adjustable. To cut the sheets of metal rathe. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.